In area of Basic Automation we can provide large scale of services in different industries. Our team has experience not only from Heavy Industry, but also from Chemical and Energy sector.

PTSW Basic Automation consists of electro engineering, motors and drives design, instrumentation design and control system design and implementation.
Since, we are also cooperation with mechanical design companies we are able to provide complex turn key solution. 

Engineering

During the engineering electro project including specification of all electrical equipment like motors, drives, instrumentation, control system etc. is designed. PTSW is able to provide services for high voltage equipment.  

Manufacturing

According to our design we procure components and let manufacture all the electrical equipment. During the manufacturing our specialist supervising quality and correctness.  

Control system

PTSW automation team designs and implements control system according to technology, mechanical requirements and customer requirements.
Since PTSW has experts in area of metallurgy, physics and mathematics we are able to provide sophisticated control systems with aim to final product quality, productivity and cost savings optimizations. PTSW lays stress on environmental and safety protection.Most used platform is based on Siemens Simatic S7, TDC and WinCC. Nevertheless, we have many implementations using other systems like Schneider, Rockwell Automation and ABB as well.

General controls

  • Drives control
  • Sequence control
  • Interlocks
  • Setpoint inputs
  • Positioning control
  • Process data visualisation and Operation
  • Alarms and Error message processing
  • Signals and data exchange with other subsystems

Metallurgical controls

Continuous Casting Machines

  • Mould Level Control
  • Mould Oscilation Control
  • Tundisch Level Control
  • Drive Control
  • Instrumentation Control
  • etc.

Rolling Mills

  • Automatic Gap Control
  • Hydraulic Gap Control
  • Gauge Error Feedback Control
  • Gauge Feedforward Control
  • Force Feed Forward Control
  • Tension Control
  • Roll Eccentricity Compensation
  • Flatness Control
  • Profile Control

Power plant and Utilities Control System

  • Boiler Control
  • Generator Control
  • Excitation System Control
  • Pump Station Control
  • Boric water sampling from primary circuit
  • Monitoring System of Power Consumptions
  • Distributed Control and Monitoring system for Waterworks
  • Sewage Plant Control
  • etc.

System test

After all equipment is manufactured and control system implemented we organizing system test where the functionality of all equipment and control system is tested before it is shipped to customer. During and/or before the system test the first training of final customer is proceeded.  

Erection supervision

Our engineers are present on site in time of electrical equipment erection and cabling.  

Commissioning and fine tuning

The commissioning consists of several stages. The main stages are IO check, single function check, cold and hot commissioning of all system and fine tuning.
During the commissioning the training for operators, maintenance and production teams are done, so the final customer is able to handle the system after project is finished.
Whenever it is requested we offer support and maintenance contracts. It includes standard support including hot line, which could be extended by periodical system check with status report and recommendation for improvement, additional development etc.

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